Blount ICS 613GC User Manual

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Summary of Contents

Page 1 - SERVICE MANUAL

F/N 71537 Oct 07 © 2007 ICS, Blount Inc.613GCSERVICE MANUAL

Page 2

© 2007 ICS, Blount Inc. F/N 71537 Oct 07TITLE 613GC SERVICE MANUAL84. SPARE PARTS DIAGRAMKEY DESCRIPTIONTORQUE LOCTITE®PART NUMBERNm in‑lbs. 2421

Page 3 - (TORQUE AND LOCTITE

F/N 71537 Oct 07 © 2007 ICS, Blount Inc.TITLE613GC SERVICE MANUAL94. SPARE PARTS DIAGRAMKEY DESCRIPTIONTORQUE LOCTITE®PART NUMBERNm in‑lbs. 2421 G

Page 4 - Shop Manual Use

© 2007 ICS, Blount Inc. F/N 71537 Oct 07TITLE 613GC SERVICE MANUAL104. SPARE PARTS DIAGRAMKEY DESCRIPTIONTORQUE LOCTITE®PART NUMBERNm in‑lbs. 2421

Page 5

F/N 71537 Oct 07 © 2007 ICS, Blount Inc.TITLE613GC SERVICE MANUAL114. SPARE PARTS DIAGRAMKEY DESCRIPTIONTORQUE LOCTITE®PART NUMBERNm in‑lbs. 2421

Page 6 - SPECIFICATIONS

© 2007 ICS, Blount Inc. F/N 71537 Oct 07TITLE 613GC SERVICE MANUAL124. SPARE PARTS DIAGRAM

Page 7 - 3. SERIAL # LOCATION

F/N 71537 Oct 07 © 2007 ICS, Blount Inc.TITLE613GC SERVICE MANUAL134. SPARE PARTS DIAGRAMKEY DESCRIPTIONTORQUE LOCTITE®PART NUMBERNm in‑lbs. 2421

Page 8

© 2007 ICS, Blount Inc. F/N 71537 Oct 07TITLE 613GC SERVICE MANUAL144. SPARE PARTS DIAGRAMKEY DESCRIPTIONTORQUE LOCTITE®PART NUMBERNm in‑lbs. 2421

Page 9

F/N 71537 Oct 07 © 2007 ICS, Blount Inc.TITLE613GC SERVICE MANUAL155. AIR INTAKE5 This section covers the disassembly, inspection, and assembly ai

Page 10 - 4. SPARE PARTS DIAGRAM

© 2007 ICS, Blount Inc. F/N 71537 Oct 07TITLE 613GC SERVICE MANUAL165. AIR INTAKE5.4 Inspect air filter cover gasket.A Replace if permanently dep

Page 11 - TITLE613GC SERVICE MANUAL

F/N 71537 Oct 07 © 2007 ICS, Blount Inc.TITLE613GC SERVICE MANUAL176. SPARK PLUG6 This section covers the removal, inspection, and installation of

Page 13

© 2007 ICS, Blount Inc. F/N 71537 Oct 07TITLE 613GC SERVICE MANUAL186. SPARK PLUGB Gap if necessary to 0.02” (0.5 mm).NOTE: If the spark plug must

Page 14

F/N 71537 Oct 07 © 2007 ICS, Blount Inc.TITLE613GC SERVICE MANUAL197. CLUTCH & RIM SPROCKET7 This section covers clutch removal, rim sprocket

Page 15

© 2007 ICS, Blount Inc. F/N 71537 Oct 07TITLE 613GC SERVICE MANUAL207. CLUTCH & RIM SPROCKET7.4 Remove all drive components.7.5 Inspect the

Page 16

F/N 71537 Oct 07 © 2007 ICS, Blount Inc.TITLE613GC SERVICE MANUAL217. CLUTCH & RIM SPROCKET7.7 Assemble clutch shoes as shown.7.8 Finish ins

Page 17 - 5 This section covers the

© 2007 ICS, Blount Inc. F/N 71537 Oct 07TITLE 613GC SERVICE MANUAL227. CLUTCH & RIM SPROCKET7.10 Clean and assemble.A Clean all parts in solv

Page 18

F/N 71537 Oct 07 © 2007 ICS, Blount Inc.TITLE613GC SERVICE MANUAL238. STARTER8 This section covers the removal of the starter cover, replacement o

Page 19

© 2007 ICS, Blount Inc. F/N 71537 Oct 07TITLE 613GC SERVICE MANUAL248. STARTER8.6 Remove starter pulley.8.7 Inspect coil spring.A Replace if spr

Page 20

F/N 71537 Oct 07 © 2007 ICS, Blount Inc.TITLE613GC SERVICE MANUAL258. STARTER8.10 Inspect pulley spring catch.A Clean with cleaning solution.B R

Page 21

© 2007 ICS, Blount Inc. F/N 71537 Oct 07TITLE 613GC SERVICE MANUAL268. STARTER8.14 Wind the recoil spring.A Line rope up with notch on pulley.B

Page 22

F/N 71537 Oct 07 © 2007 ICS, Blount Inc.TITLE613GC SERVICE MANUAL278. STARTER8.18 Assemble componentsA Make sure the spring is in the correct pos

Page 23

F/N 71537 Oct 07 © 2007 ICS, Blount Inc.TITLE613GC SERVICE MANUAL1TABLE OF CONTENTS SHOP MANUAL USE 2 1 TOOLS 3 2 SAW SPECIFICATIONS 4 3

Page 24

© 2007 ICS, Blount Inc. F/N 71537 Oct 07TITLE 613GC SERVICE MANUAL288. STARTER8.21 Install starter cover screws.A Use blue Loctite®.B Torqueto

Page 25 - 8 This section covers the

F/N 71537 Oct 07 © 2007 ICS, Blount Inc.TITLE613GC SERVICE MANUAL299. WALLWALKER9 This section covers the removal, inspection, and assembly of the

Page 26

© 2007 ICS, Blount Inc. F/N 71537 Oct 07TITLE 613GC SERVICE MANUAL309. WALLWALKER9.6 Reassemble in the reverse order.A Install crankcase screws a

Page 27

F/N 71537 Oct 07 © 2007 ICS, Blount Inc.TITLE613GC SERVICE MANUAL3110. CYLINDER COVER10 This section covers the disassembly and assembly of the cy

Page 28

© 2007 ICS, Blount Inc. F/N 71537 Oct 07TITLE 613GC SERVICE MANUAL3210. CYLINDER COVER10.7 Remove stop switch leads.10.8 Inspect cylinder cover f

Page 29

F/N 71537 Oct 07 © 2007 ICS, Blount Inc.TITLE613GC SERVICE MANUAL3310. CYLINDER COVER10.13 Install cylinder cover.A Pull spark plug lead into slo

Page 30

© 2007 ICS, Blount Inc. F/N 71537 Oct 07TITLE 613GC SERVICE MANUAL3411. MUFFLER11 This section covers the disassembly, inspection, and assembly of

Page 31 - and guard flap

F/N 71537 Oct 07 © 2007 ICS, Blount Inc.TITLE613GC SERVICE MANUAL3511. MUFFLER11.4 Install muffler.A Insert muffler screws and serrated washer (2

Page 32

© 2007 ICS, Blount Inc. F/N 71537 Oct 07TITLE 613GC SERVICE MANUAL3612. CARBURETOR12 This section covers the removal and installation of the carbu

Page 33

F/N 71537 Oct 07 © 2007 ICS, Blount Inc.TITLE613GC SERVICE MANUAL3712. CARBURETOR12.5 Remove carburetor support screw (1) with #4 Torx or straight

Page 34

© 2007 ICS, Blount Inc. F/N 71537 Oct 07TITLE 613GC SERVICE MANUAL2SHOP MANUAL USEShop Manual UseThis manual contains all the technical information

Page 35

© 2007 ICS, Blount Inc. F/N 71537 Oct 07TITLE 613GC SERVICE MANUAL3813. CYLINDER & PISTON13 This section covers the disassembly, inspection an

Page 36

F/N 71537 Oct 07 © 2007 ICS, Blount Inc.TITLE613GC SERVICE MANUAL3913. CYLINDER & PISTON13.3 Remove rear manifold clamp.13.4 Remove rear mani

Page 37

© 2007 ICS, Blount Inc. F/N 71537 Oct 07TITLE 613GC SERVICE MANUAL4013. CYLINDER & PISTON13.7 Remove wrist pin retaining clips (2).13.8 Press

Page 38

F/N 71537 Oct 07 © 2007 ICS, Blount Inc.TITLE613GC SERVICE MANUAL4113. CYLINDER & PISTON13.11 Cylinder gasketA Oil gasket with ICS® 2-stroke

Page 39

© 2007 ICS, Blount Inc. F/N 71537 Oct 07TITLE 613GC SERVICE MANUAL4213. CYLINDER & PISTON13.14 Ring orientation. 13.15 Install one wrist pin

Page 40

F/N 71537 Oct 07 © 2007 ICS, Blount Inc.TITLE613GC SERVICE MANUAL4313. CYLINDER & PISTON13.17 Partially install wrist pin.13.18 Align piston

Page 41

© 2007 ICS, Blount Inc. F/N 71537 Oct 07TITLE 613GC SERVICE MANUAL4413. CYLINDER & PISTON13.20 Install cylinderA Lubricate cylinder bore with

Page 42

F/N 71537 Oct 07 © 2007 ICS, Blount Inc.TITLE613GC SERVICE MANUAL4513. CYLINDER & PISTON13.23 Install rear manifold.A Lubricate rear manifold

Page 43

© 2007 ICS, Blount Inc. F/N 71537 Oct 07TITLE 613GC SERVICE MANUAL4613. CYLINDER & PISTON13.27 Install carburetor base.A Slip pulse tube into

Page 44

F/N 71537 Oct 07 © 2007 ICS, Blount Inc.TITLE613GC SERVICE MANUAL4714. WATER HOSE14 This section covers water hose and water tank cap.14.1 Loosen

Page 45

F/N 71537 Oct 07 © 2007 ICS, Blount Inc.TITLE613GC SERVICE MANUAL31. TOOLSP/N DESCRIPTION1 71521 SCRENCH 2 71541 PRESSURE GAUGE BULB3 71542 COIL/FL

Page 46

© 2007 ICS, Blount Inc. F/N 71537 Oct 07TITLE 613GC SERVICE MANUAL4814. WATER HOSE14.6 Release water tank cap from water tank tube. A Depress ora

Page 47

F/N 71537 Oct 07 © 2007 ICS, Blount Inc.TITLE613GC SERVICE MANUAL4915. IGNITION COIL15 This section covers the removal, inspection, and installati

Page 48

© 2007 ICS, Blount Inc. F/N 71537 Oct 07TITLE 613GC SERVICE MANUAL5015. IGNITION COIL15.5 Install Ignition coil.A Place ignition coil shim (0.012

Page 49

F/N 71537 Oct 07 © 2007 ICS, Blount Inc.TITLE613GC SERVICE MANUAL5116. FLYWHEEL16 This section covers the removal, inspection, and installation of

Page 50

© 2007 ICS, Blount Inc. F/N 71537 Oct 07TITLE 613GC SERVICE MANUAL5216. FLYWHEEL16.4 Using pliers, hold saw up by magnet counterweight.16.5 Strik

Page 51

F/N 71537 Oct 07 © 2007 ICS, Blount Inc.TITLE613GC SERVICE MANUAL5317. BOTTOM GUARD17 This section covers the removal inspection, and installation

Page 52

© 2007 ICS, Blount Inc. F/N 71537 Oct 07TITLE 613GC SERVICE MANUAL5418. FRONT HANDLE18 This section covers the removal, inspection, and installati

Page 53

F/N 71537 Oct 07 © 2007 ICS, Blount Inc.TITLE613GC SERVICE MANUAL5519. FUEL TANK19 This section covers the disassembly, inspection, and assembly o

Page 54

© 2007 ICS, Blount Inc. F/N 71537 Oct 07TITLE 613GC SERVICE MANUAL5619. FUEL TANK19.3 Separate crankcase and fuel tank.NOTE: Saws have a rubber wa

Page 55

F/N 71537 Oct 07 © 2007 ICS, Blount Inc.TITLE613GC SERVICE MANUAL5720. CRANKCASE20 This section covers the disassembly, inspection, and assembly o

Page 56

© 2007 ICS, Blount Inc. F/N 71537 Oct 07TITLE 613GC SERVICE MANUAL42. SPECIFICATIONSSPECIFICATIONSEngine Type 2-Stroke Single Cylinder Air CooledDi

Page 57 - 19 This section covers the

© 2007 ICS, Blount Inc. F/N 71537 Oct 07TITLE 613GC SERVICE MANUAL5820. CRANKCASE20.3 Heat the flywheel side crankcase with heat gun for 5 minutes

Page 58

F/N 71537 Oct 07 © 2007 ICS, Blount Inc.TITLE613GC SERVICE MANUAL5920. CRANKCASE20.6 Heat the clutch side crankcase with heat gun to 150° F (65.5°

Page 59 - 20 This section covers the

© 2007 ICS, Blount Inc. F/N 71537 Oct 07TITLE 613GC SERVICE MANUAL6020. CRANKCASE20.9 Remove the bearing, seal, and bushing from the clutch side o

Page 60

F/N 71537 Oct 07 © 2007 ICS, Blount Inc.TITLE613GC SERVICE MANUAL6120. CRANKCASE20.14 Repeat with other half.20.15 Install crankshaft into clutch

Page 61

© 2007 ICS, Blount Inc. F/N 71537 Oct 07TITLE 613GC SERVICE MANUAL6220. CRANKCASE20.17 Coat crankcase gasket with ICS® 2-stroke engine oil.20.18

Page 62

F/N 71537 Oct 07 © 2007 ICS, Blount Inc.TITLE613GC SERVICE MANUAL6320. CRANKCASE20.20 Assemble crankcase halves – tap with bearing driver and mall

Page 63

© 2007 ICS, Blount Inc. F/N 71537 Oct 07TITLE 613GC SERVICE MANUAL6420. CRANKCASE20.23 Trim crankcase gasket flush.

Page 64

F/N 71537 Oct 07 © 2007 ICS, Blount Inc.TITLE613GC SERVICE MANUAL6521. BAR STUDS & BAR PAD21 This section covers the removal and installation

Page 65

© 2007 ICS, Blount Inc. F/N 71537 Oct 07TITLE 613GC SERVICE MANUAL6622. CHAIN TENSIONER22 This section covers the removal and installation of the

Page 66 - 20. CRANKCASE

F/N 71537 Oct 07 © 2007 ICS, Blount Inc.TITLE613GC SERVICE MANUAL6723. CARBURETOR TUNING23 This section covers carburetor tuning. Included in this

Page 67

F/N 71537 Oct 07 © 2007 ICS, Blount Inc.TITLE613GC SERVICE MANUAL53. SERIAL # LOCATION3 613GC Cut-Off serial number series.

Page 68

© 2007 ICS, Blount Inc. F/N 71537 Oct 07TITLE 613GC SERVICE MANUAL6823. CARBURETOR TUNING23.1 Basic Setting -H = 1 3/4 turns from closedL = 1 1/4

Page 69 - 23. CARBURETOR TUNING

F/N 71537 Oct 07 © 2007 ICS, Blount Inc.TITLE613GC SERVICE MANUAL6923. CARBURETOR TUNING23.3 Using a 5/64” straight blade screwdriver, gently turn

Page 70

© 2007 ICS, Blount Inc. F/N 71537 Oct 07TITLE 613GC SERVICE MANUAL7023. CARBURETOR TUNING23.9 Whenthecarburetorisadjustedcorrectly set the li

Page 71

F/N 71537 Oct 07 © 2007 ICS, Blount Inc.TITLE613GC SERVICE MANUAL7124. IDLE SPEED ADJUSTMENT24 This section covers idle speed adjustment.24.1 If

Page 72

© 2007 ICS, Blount Inc. F/N 71537 Oct 07TITLE 613GC SERVICE MANUAL7225. DIAGRAMS25 This section provides several flowcharts to aid diagnosing comm

Page 73

F/N 71537 Oct 07 © 2007 ICS, Blount Inc.TITLE613GC SERVICE MANUAL7325. DIAGRAMSSaw Will Not StartCHECK POSSIBLE CAUSE REPAIRDoes the engine crank?I

Page 74

© 2007 ICS, Blount Inc. F/N 71537 Oct 07TITLE 613GC SERVICE MANUAL7426. FUEL SYSTEM LEAKS26 This section covers testing the fuel system for leaks.

Page 75 - Saw Will Not Start

F/N 71537 Oct 07 © 2007 ICS, Blount Inc.TITLE613GC SERVICE MANUAL7526. FUEL SYSTEM LEAKSD Plug one end of the main fuel pick-up tube.E Re-pressur

Page 76

© 2007 ICS, Blount Inc. F/N 71537 Oct 07TITLE 613GC SERVICE MANUAL7626. FUEL SYSTEM LEAKS26.5 Testing the fuel tank breather.A Attach the pressur

Page 77

F/N 71537 Oct 07 © 2007 ICS, Blount Inc.TITLE613GC SERVICE MANUAL7727. CRANKCASE LEAKS27 This section covers testing the crankcase for leaks. A le

Page 78

© 2007 ICS, Blount Inc. F/N 71537 Oct 07TITLE 613GC SERVICE MANUAL64. SPARE PARTS DIAGRAM4 Thissectioncoverstorque,Loctite,andlubricationre

Page 79

© 2007 ICS, Blount Inc. F/N 71537 Oct 07TITLE 613GC SERVICE MANUAL78APPENDIX1 The Spark Plug Reference Guide is to be used as a guide only. When

Page 83

© 2007 ICS, Blount Inc. F/N 71537 Oct 07ICS, Blount Inc.4909 SE International WayPortland, OR 97222Tel 800‑321‑1240 Fax 503‑653‑4393icsbestway.co

Page 84

F/N 71537 Oct 07 © 2007 ICS, Blount Inc.TITLE613GC SERVICE MANUAL74. SPARE PARTS DIAGRAMKEY DESCRIPTIONTORQUE LOCTITE®PART NUMBERNm in‑lbs. 2421 R

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